The GUNT Sorting Plant is a laboratory-scale training system developed to teach preventive maintenance within the context of Industry 4.0. This plant simulates real industrial processes and provides practical training in system maintenance, diagnostics, and safe operation. Designed with open architecture and industry-grade components, it offers a comprehensive learning experience for future technicians and engineers.
Product Features
- Demonstrates preventive maintenance through a working separation process
- Equipped with standard industrial components for realistic training
- Material is separated into three size fractions using a drum screen
- Fine fraction is further sorted by colour using automated systems
- Maintenance is performed on the drive trains with different scheduled intervals
- Three gear units included, one with a heater and temperature sensor triggering maintenance alerts
- PLC control with touch screen interface provides operating and training modes
- Training mode allows simulation of time- and sensor-controlled maintenance
- Visual maintenance alerts via signal lamps and PLC messages
- Integrated augmented reality interface (Vuforia View) for mobile devices
- AR displays exploded views, datasheets, and procedural guides
- Includes 3 miniature sorting plant models for offline augmented reality access
- Open design ensures full accessibility to all components for training purposes
- Equipped with extensive safety features like light barriers for user protection
- Adjustable crane included for safe removal and installation of gear units
- Supplemented by GUNT Media Center with drawings, 3D models, and instructional videos
- Compatible with GUNT gear assembly kits MT 120 to MT 123 for extended training
Benefits
- Prepares students for Industry 4.0 with hands-on predictive maintenance training
- Enhances digital competence through PLC control and AR integration
- Improves safety awareness and process visualization
- Supports blended learning with multimedia teaching materials
- Ideal for technical colleges and industrial maintenance programs
Why Choose the GUNT Sorting Plant?
This GUNT training plant bridges the gap between modern digital maintenance concepts and real-world mechanical systems. With PLC control, augmented reality tools, and built-in safety features, it empowers students to develop critical skills in system monitoring, diagnostics, and maintenance planning. It’s a complete Industry 4.0 learning solution for advanced technical education.
